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静音垫贴合机

地板垫贴合机是专门用于将软垫(IXPE/EVA)贴合到地板的背面,配有自动切割系统和侧修系统。Starsplas主要生产310地板垫复合机和200地板垫复合机,310地板复合机是根据地板行业用户的要求专门设计的,200机以运行稳定、调整方便而赢得了广大用户的好评。有全自动和半自动两种类型供客户选择。HF 310适用于复合地板、木地板、SPC地板的背面贴垫。


产品优势
1.粘合地板背面的底层材料,提高隔音能力。
2.调整好地板平直系统后,地板随输送带一起上胶,用胶辊将垫层压紧,然后修整。
3.大大提高工作效率,节省人工成本,减少软垫(IXPE/EVA)的浪费。

 

产品参数

覆膜宽度
Coating width

80~310mm

层压长度
Lamination length

600~1850mm

速度
speed

60-70m/min

厚度
thickness

3~20mm

总功率
Total power

35kw

总重量
Gross weight

3900kg

外形尺寸
Overall dimension

12745*2300*2000mm

 

标准配置

产品结构

(Production structure)

进给输送机
In feed conveyor

该系统配有专门设计的皮带,通过一层一层的楼层。
This system is equipped with specially designed belt, passing the floors one by one.

电机及输送系统
Motor and conveyor system

该系统配有变频器和摆线针轮调速装置
减速机。本机由传动轴、输送辊、导辊驱动。所有层压辊均采用丁腈橡胶(NBR)制成,经久耐用。可根据客户要求调节变频器,使机器以合适的速度运行。
This system are equipped with frequency-converter and Cycloidal pin gear speed reducer.  This machine is motored by transmission shaft , conveyor roller and guide roller.All the laminated rollers are made of NBR (nitrile rubber buna) ,it is endurable.  The
frequency-converter can be adjusted for making the machine running at the right speed according to the clients’ requirements.

IXPE(EVA)卷取机系统伺服电机
Unwinder for IXPE(EVA) rolls system with servo motors

该系统是为了使地板在同一时间内通过机器而设计的位置。我们可以控制地板线的直线与地板与不同的宽度,保证了软膜压实的平直度地板。
This system is designed for making the floors pass through the machine in the same position. We can control the straightness of the flooring line with floors which are with different width, this system guarantees the straightness of the compacting of soft film and floors.

热熔胶(PUR/PSA)洒胶机及干燥系统
Hot melt glue(PUR/PSA) spreader and drying system

涂胶系统由网纹辊和涂胶刀片组成。干燥系统由加热炉、远红外加热灯和通风装置组成粉丝。软膜涂胶后经过干燥系统,使溶剂挥发。干燥系统的温度可以通过温度控制器调节,直到达到合适的温度。
The glue spreader system is consist with ANILOX roller and glue blade.   The drying system is consist with heating oven, far infrared heating light and draught fans.  The soft film goes through the the drying system after coating the glue in order to volatilize the solvent.  The temperature of the drying system can be adjusted by the temperature controller till meeting the right temperature.

覆膜系统
The laminating system

覆膜系统由四个托辊和覆膜辊组成的。支撑辊和贴膜辊的间隙可根据地板和软膜的厚度轻松调节。
The laminating system is consist with four support rollers and laminating rollers.  The gap of the support rollers and laminating rollers can be adjusted easily according to the thickness of the flooring and soft film.

切割和整修系统
The cutting and trimming system

地板与软垫层压后,自动切割机通过PLC系统编程切断软垫,然后将地板转移到刮边侧,将多余的软垫逐一修剪。
After the flooring is laminated with the soft pad, the auto cutting machine is programmed to cut off the soft pad by PLC system, after that ,the flooring will transfer to the edge shaving side for trimming the extra soft pad one by one.

电子系统
Electronic system

所有电子部件设计合理,调整方便。
All the electronic parts are designed reasonable, and adjusting easily.

 

产品三视图


Q&A
1.我们主要采用哪种材质的静音垫?
Starsplas主要采用IXPE和EVA材质的静音垫,其中更多采用IXPE材质的静音垫,也可根据客户的要求进行配置。
2.为什么地板需要IXPE静音垫?
Starsplas 的静音垫由突出的 IXPE 制成,这是泡沫技术的新进展。IXPE是一种闭孔泡沫,100%防水,防霉、防霉、防腐、防细菌。没有这层静音垫,地板的层压板会很快变湿、翘曲和发霉,从而损害其整体完整性。而且随着时间的推移,水分也会分解地板粘合剂,导致地板开始翘曲。其次,静音垫能够隔音,与软木垫相比,IXPE提供更加好的隔音效果。1.5mm的IXPE的IIC等级为59-60,而1.5mm的软木垫为53-55。

 

产品展示图